Compressed Air Energy Audits: Real Savings for Mid-South Facilities

Compressed air is critical to your operation—but it’s also one of the most expensive utilities in your facility. What many manufacturers in Memphis, Little Rock, Tupelo, and beyond don’t realize is just how much energy (and money) is being wasted through air leaks, improper controls, and inefficient system designs.

That’s why more and more Mid-South businesses are turning to compressed air energy audits from Process & Power. Our audits uncover hidden waste, reduce utility costs, and help you optimize your system for long-term savings.

Why Energy Audits Matter in the Mid-South

Manufacturing and processing facilities throughout Tennessee, Arkansas, and Mississippi rely heavily on compressed air. But unlike electricity or water, compressed air problems are often invisible—until you start paying the bill.

Even small inefficiencies, like a few unnoticed leaks or running your system at an unnecessarily high pressure, can add thousands of dollars to your energy costs each year.

Fact: Studies show that up to 50% of compressed air is wasted in the average facility. An energy audit gives you hard data on where that waste is happening—and what it’s costing you.

What’s Included in a Compressed Air Energy Audit?

At Process & Power, we offer detailed, data-driven audits for facilities of all sizes. Here's what to expect:

✅ System Monitoring & Data Logging

We install temporary sensors and monitors to track air usage, flow, pressure, and temperature over a 3–7 day period. This gives us a full view of how your system behaves during normal operation.

✅ Leak Detection

Leaks are the biggest source of energy waste. Using ultrasonic equipment, we locate even silent or hidden leaks that aren’t noticeable during daily operations.

✅ Demand-Side Analysis

We assess how air is used in your processes—tools, machines, valves, blow-off operations—and look for areas of overuse or misuse.

✅ Compressor Control Evaluation

We analyze how your compressors are staged and loaded. Many facilities run multiple compressors inefficiently or use oversized units at partial load.

✅ Pressure Optimization

Running your system even 5–10 PSI higher than needed costs more energy. We identify the lowest stable pressure your operation can run at without sacrificing performance.

✅ Full Reporting & Recommendations

You’ll get a complete report showing where inefficiencies exist, what can be improved, and how much you’ll save—with ROI estimates and payback periods for each recommended change.

Real Savings from Process & Power Energy Audits

We’ve helped businesses across the Mid-South recover thousands in energy waste, including:

• Memphis automotive supplier: Found 23 leaks and reduced system pressure by 10 PSI
  → Annual energy savings: $9,800 | ROI: 2.5 months

• Little Rock food processor: Upgraded control strategy and installed a VSD compressor
  → Annual energy savings: $13,400 | Improved system stability

• Tupelo packaging line: Identified unnecessary overnight air use, installed auto shutoff
  → Annual savings: $5,000 | Reduced compressor runtime by 22%

Small changes = big savings.

Why Summer Is the Best Time for an Audit

Humidity in the Mid-South—especially in Memphis, Jackson, and Springdale—makes compressed air systems work harder. During summer:

• Filters get saturated faster

• Dryers and separators struggle to keep up

• Pressure drops become more severe

• Water accumulates in piping, damaging tools and product

An energy audit during these high-load months can catch seasonal inefficiencies that may not be noticeable in the cooler seasons.

When Should You Schedule an Energy Audit?

Now’s the time to schedule if:

• Your energy costs are rising without increased production

• You’ve added new equipment or expanded production

• Your system includes multiple compressors

• You experience pressure fluctuations or inconsistent airflow

• You haven’t evaluated your system in more than 2 years

Even if your system “seems fine,” audits often uncover hidden issues—giving you more control and more room in the budget.

Our Process Is Simple

1. Consultation – We discuss your system, schedule, and energy goals.

2. Site Visit – We install monitors and assess key system components.

3. Data Collection – Over a 3–7 day period, we log your system’s real-world performance.

4. Analysis & Report – We provide actionable insights and ROI-focused recommendations.

5. Support – Need help implementing upgrades? We’ll guide you from start to finish.

There’s no obligation—just the info you need to make smart, cost-saving decisions.

Why Mid-South Facilities Choose Process & Power

We’re more than auditors—we’re compressed air experts with deep knowledge of the industries we serve:

• Brand-agnostic expertise – We audit all compressor brands and models

• Local technicians – Based near your facility for fast, personal service

• Complete support – From leak repair to new installations

• Documentation-ready – We help justify upgrades to management and accounting teams

• Long-term value – We help you build a more efficient system—not just a one-time fix

Serving the Mid-South Region

Our audit services are available throughout:

• Memphis & Jackson, TN

• Springdale & Little Rock, AR

• Tupelo, MS

• And nearby manufacturing towns and industrial parks

No matter your industry, we’re ready to help you find hidden savings and improve system performance.

Let’s Find the Savings in Your Compressed Air System

Think of a compressed air energy audit as a tune-up for one of your most critical systems. It’s low-cost, low-hassle—and often pays for itself in just a few months.

Call Process & Power at (901) 362-5500 or visit www.processnpower.com to schedule your audit today.

Process & Power
📍 1721 Corporate Avenue, Memphis, TN 38132
📞 (901) 362-5500
🌐 www.processnpower.com
Serving Memphis & Jackson, TN | Springdale & Little Rock, AR | Tupelo, MS