System Controls
A new family of central controls for industrial compressed air systems can be customized to your company’s needs, eliminating waste and offering savings on your energy bill and a short pay back period. The X-Series System Automation Package, introduced by Ingersoll Rand, is offered through Process & Power, Inc.
Central control of your air compressors creates efficiency and cost savings. The versatile and innovative Ingersoll Rand X-Series System eliminates wastes by efficiently managing up to twelve compressors. In the past, Lee Majors explained, capabilities now found in the X-Series would have required a custom engineered system that could easily have cost four to five times what this central-control system costs.
Some of the many benefits of the X-Series:
Sold in modules, the X-Series can be customized for each customer’s needs. You don’t have to pay for features you don’t need or can’t use.
It can be applied with any manufacturer’s air compressors or a combination of brands.
The X-Series handles different types of controls, including VFD-controlled compressors. This capability often is available only with very expensive control systems.
The system receives input from other instrumentation, including flow meters, dew point meters and compressed air dryers.
The Visualization module option provides Ethernet access with its own IP address. Through your web browser, you can observe what’s happening in your compressed air system, and on an administrative level, you can make changes.
The X-series has the capability to send you an email alert upon a warning or alarm in the system.
Process & Power can provide local support for installation and training on the X-series, eliminating the need to get expensive help from elsewhere. Industries interested in a free evaluation of whether the X-Series can help their operation save money can contact Lee Majors at lmajors@pnpmail.com or 800-264-8939.
Process & Power also has the largest fleet of temporary Air Compressors in the mid-south. If you need extra support for peak times or an unexpected outage contact us for equipment rental!
Call: (901) 362-5500
24/7 - On-Call Rental Technicians / Rental Depots in Little Rock, AR; Memphis, TN; Jackson, TN
15-2000 CFM - Electric & Diesel, Oil-Free or Contact Cooled
Contact Us For A Quote Or Service
System Controls FAQ
What do compressed air system controls do?
They coordinate compressor operation around plant demand and pressure. A central controller can help decide which machines run and when, while giving operators a clearer view of system conditions and alarms.
Why use a central controller with multiple compressors?
Independent compressors can operate at conflicting pressure settings or spend unnecessary time unloaded. A coordinated control strategy helps match available capacity to demand and manage pressure across the system.
Can one controller manage different compressor brands?
Mixed-brand integration may be possible after checking each compressor's interface and control capabilities. Process & Power's page features the Ingersoll Rand X-Series; the appropriate modules and connections depend on the machines being integrated.
Can automation help reduce operating costs?
Controls can reduce unnecessary operation when the strategy matches actual plant demand. Expected savings depend on the current setup, machine types, operating hours, and pressure requirements. Measure a baseline before estimating payback.
Does Process & Power provide industrial control system support?
Yes. Process & Power helps facilities throughout Memphis, Jackson, TN, Little Rock, Springdale, AR, Tupelo, MS, and the Mid-South with industrial control system solutions, troubleshooting, and integration support.
What are common signs a control system may need attention?
Frequent alarms, communication failures, inconsistent equipment operation, data reporting issues, unexpected shutdowns, and difficulty maintaining process stability can all indicate control system problems.
Can system controls work with variable-speed compressors?
They can when the controller and compressor interfaces are compatible. The strategy should coordinate variable-speed and fixed-speed machines within their useful operating ranges, avoiding competing adjustments and inefficient loading.
What is remote equipment monitoring?
Remote monitoring provides access to operating information away from the compressor room. Available displays, alerts, and adjustment options depend on the installed controls, communication modules, and network setup. Confirm those features for your proposed package.
How can industrial controls improve maintenance planning?
Control systems can provide real-time performance data, trend analysis, and alarm notifications that help maintenance teams identify potential issues before they become costly failures.
Can older equipment be upgraded with modern controls?
A retrofit may be practical after reviewing existing controllers, communication interfaces, electrical drawings, and protective functions. Some machines need additional hardware. The installation plan should define compatibility checks, commissioning, and any required production interruption.
Can controls use flow, dew point, and dryer data?
The featured X-Series supports input from system instrumentation. Confirm the sensors, signals, and modules required for your installation so the collected information supports the intended monitoring and control functions.
Can control systems help reduce downtime?
Alarms and operating trends can help teams recognize developing issues and respond sooner. They do not prevent every failure or replace inspections. Establish who receives alerts and how the facility will respond.
How do industrial controls help with energy management?
Control systems can track equipment performance, identify inefficiencies, adjust operating parameters, and help facilities reduce energy waste across their operation.
What should be checked before changing compressor control settings?
Review pressure requirements, compressor limits, storage, operating sequence, and the manufacturer's instructions. Changes should be made by qualified personnel and checked during representative production conditions, with the original settings documented.
Why work with Process & Power for control system solutions?
Process & Power provides industrial expertise, equipment integration knowledge, responsive support, and practical automation solutions that help facilities improve reliability, efficiency, and system performance throughout the Mid-South.
What information is needed for a system controls review?
Provide compressor models, controller types, pressure settings, operating schedules, electrical drawings, and any available demand data. Note alarms and communication issues. Call Process & Power at (901) 362-5500 to discuss integration options.