How Manufacturers Can Cut Costs with Preventative Maintenance for Air Compressors
As manufacturing continues to thrive throughout the Mid-South, from Memphis and Jackson, TN, to Springdale and Little Rock, AR, and down to Tupelo, MS, the demand for dependable, cost-effective compressed air systems has never been greater. Air compressors power critical processes across industries—from automotive plants and metal fabrication shops to food packaging lines and high-tech labs.
But with energy prices rising, supply chain issues still affecting parts availability, and production demands increasing, savvy plant managers across the region are relying on a powerful cost-cutting tool: preventative maintenance for air compressors.
At Process & Power, we believe routine maintenance isn’t just about preventing downtime. It’s one of the smartest, most affordable ways to boost efficiency, extend equipment life, and avoid surprise repair costs—whether you're running a facility in Memphis or a production line in Little Rock.
Why Preventative Maintenance Matters in the Mid-South
Manufacturers across Tennessee, Arkansas, and Mississippi operate in a diverse set of industries: automotive, aerospace, food and beverage, medical, plastics, and more. But they all depend on compressed air—and they all face the same challenges from the Mid-South’s hot, humid climate and fluctuating seasonal temperatures.
Without regular maintenance, compressed air systems become inefficient, prone to breakdowns, and costly to run. That’s why manufacturers in cities like Memphis, Jackson, Tupelo, and Springdale rely on Process & Power for structured, ongoing service programs tailored to their facility’s specific needs.
5 Ways Preventative Maintenance Saves Money
1. Lower Energy Costs
Your compressed air system is one of your biggest energy consumers. Dirty filters, air leaks, and blocked intakes force the compressor to work harder, which drives up electricity usage. Even replacing a clogged filter can lead to thousands of dollars in annual energy savings. Process & Power helps identify and resolve these inefficiencies before they impact your bottom line.
2. Avoid Unplanned Downtime
A failed compressor doesn’t just cost repair dollars—it halts your production line. Missed deadlines, lost revenue, and angry customers can follow. Our preventative maintenance programs catch issues like worn belts or low oil before they cause shutdowns.
3. Extend Equipment Lifespan
Compressed air systems are a major capital investment. Preventative maintenance can extend compressor life by 20–30%, helping you avoid premature replacements and maximize your return on investment.
4. Improve Product Quality and Safety
Contaminated compressed air leads to defects, safety risks, and compliance problems—especially in food, pharma, and electronics. Regular maintenance ensures clean, dry air through working filters, dryers, and traps.
5. Predictable Service Costs
Scheduled maintenance helps move your budget from reactive (expensive emergency repairs) to proactive (known, scheduled expenses). It also gives you access to preferred service rates and eliminates the guesswork.
What’s Included in a Process & Power PM Visit?
Our certified technicians inspect and service your air system from top to bottom, including:
Replacing air/oil/separator filters
Checking oil levels and oil quality
Inspecting belts, couplings, and hoses
Cleaning coolers and heat exchangers
Verifying system pressure and temperature
Checking for vibration, unusual sounds, and overheating
Testing control panels and sensors
Draining moisture traps and checking for buildup
We tailor the frequency to your operation: monthly, quarterly, semi-annually, or annually—depending on usage and environmental factors.
How Often Should You Service Your Compressor?
If you operate in a clean, climate-controlled facility and only use compressed air part-time, service every 6 months might be enough. But if you're running multiple shifts, exposed to dust or moisture, or located in a high-heat area like Memphis or Little Rock, more frequent service (monthly or quarterly) is recommended.
Not sure what you need? Process & Power offers free on-site assessments throughout our service areas to determine the right schedule for your operation.
Why Facilities Across the Mid-South Trust Process & Power
With decades of experience supporting manufacturers across Tennessee, Arkansas, and Mississippi, Process & Power is your go-to partner for reliable, efficient compressed air system maintenance.
What sets us apart?
Factory-trained technicians
Deep inventory for fast repairs
Flexible plans customized to your schedule
Full support for all major compressor brands
Transparent service reports after every visit
A focus on long-term system efficiency—not just short-term fixes
Whether you operate a single compressor or an entire plant, we’ll help keep your system running clean, dry, and efficient.
Serving Memphis, Jackson, Springdale, Little Rock, Tupelo & More
Process & Power provides preventative air compressor maintenance across the Mid-South, including:
Memphis & Jackson, TN
Springdale & Little Rock, AR
Tupelo, MS
Surrounding towns and industrial parks
Not sure if you're in our service area? Give us a call—we're here to help.
Ready to Cut Costs and Boost Uptime?
Preventative maintenance is one of the easiest ways to reduce energy costs, improve reliability, and extend the life of your compressed air system. Don’t wait for downtime to find out something’s wrong.
Call Process & Power today at (901) 362-5500 or visit www.processnpower.com to schedule your first service visit or request a custom quote.
Process & Power
📍 1721 Corporate Avenue, Memphis, TN 38132
📞 (901) 362-5500
🌐 www.processnpower.com
Serving Memphis & Jackson, TN | Springdale & Little Rock, AR | Tupelo, MS
